Film Thickness System

Product Summary


  • Eliminates operator error
  • Repeatable/consistent results from machine to machine, site to site, and operator to operator
  • Environmentally safe, no solvent or containments to dispose of
  • System requires no calibration for different substrate materials
  • System can be expanded to meet other requirements such as defect inspection.
  • Low Maintenance
  • Quick and Accurate

  • Optical/video equipment can be used for other purposes (i.e., substrate surface defects, paint film defects, etc.)
  • System can be used to measure thick films, up to 12 Mil (300 microns), using optional bit
  • Can read primer & top coat film at one time
  • Active Calibration System automatically adjusts for changes in the magnification of the MonoZoom
  • DJH Vision Pro Software with Multi point Averaging gives consistent results
    DJH Vision Pro, delivering the power and flexibility you need for today’s demanding imaging applications.

    This powerful 64-bit application runs under the Windows 10 or Windows 11 operating system, capturing your images in outstanding Hi-Resolution colour. DJH Vision Pro is the efficient way to replace today’s document process. Whether your current methods are, film or thermal paper based, these outdated processes are expensive, difficult, and time consuming to manage. DJH Vision Pro is the perfect answer to replace these aging methods, providing you with an efficient all in one solution to your imaging and archival needs.

    DJH Vision Pro is a powerfully integrated all-in-one package, with a full array of imaging, archival, and reporting tools. Imagine being able to capture images, annotate, measure, print, store, and retrieve previously saved images without ever having to leave the program. No switching between applications, no cutting and pasting, no worries about where did I save that image? With DJH Vision Pro you can actually capture different images and have their average displayed on the screen. If you want the average of a series of images you must simply capture an image, click on Add to Average and move to the next image. When you have completed your tasks, you can save the images, store them in the ODBC (Open Data Base Concept) compliant database for future retrieval or even e-mail them. ODBC compliance ensures that your data is accessible from a wide variety of sources.

    Capturing images is just a mouse click away.

    From the main program desktop click on Live Image; this will display the image. Your images are displayed in a large preview window in 24-bit true colour. This preview window is also a real time display with full 30 fps (Frames per Second) refresh rate (for comparison, Television shows are typically filmed at 20 fps, and Motion Pictures for the theatre are usually filmed at 15fps). 30fps refresh means full motion, no jerky action that makes the task of locating, and focusing on the sample or sample region effortless.

    The DJH Vision Pro program incorporates several key real time controls that enables you to actively adjust the contrast, brightness, colour hue, and saturation levels with the easy-to-use slide controls. And since you are working in real time, you can instantly see the effect these changes make to viewing your samples. Once you have adjusted the image details to suite, you would simply click on Save Report, Save Image(s) or even Email image(s), and your image is instantly digitized and transferred to the desire drive.

    Another key feature of the DJH Vision Pro System is the ability to use overlays. Our capture hardware supports the use live overlays The latest update allows you to perform functions, such as being able to do a measurement on the live image, or create a template to check samples for conformity without having to capture the image each time.

    DJH Vision Pro provides an unmatched collection of measurement tools, highly accurate, very powerful, and unequalled.

    DJH Vision Pro also incorporates another very important feature; while many software packages support the use of multiple camera sources; we have taken this one step further. DJH Vision Pro includes an automatic calibration.

    DJH Vision Pro has changed and simplify the way calibrations are performed. The auto calibrations algorithm does all the hard work and does not rely on the operator to select or determine the position of the tool to calibrate making it be more accurate and reliable.

    Measurements can be made in; inch, mm, micron, or mils. 10x factoring is also supported for the Film build industry when using instruments such as DJH Designs ASTM standard testing method, “Crater” Film Build System.

    Another new feature of the software is the ability to obtain averages of several samples. The process is fast and easy: take the measurement of a sample then hit Add to Average after each measurement. The software will automatically show the average of the samples.

    What’s new

    DJH Vision Pro Version 10 is the next generation of the film thickness measurement system, built around the core product which makes using the system an easy transition for existing customers to adapt to the technology. At the heart of the new system is DJH Vision Pro Version 10. In the past all measurement were done manually by the operator. The operator captured the image and then made the determination of the layers by his interpretation of the interface between the coating layers. While not a slow process it did take time to properly position the 8 points on each layer. For a two layer system that was sixteen data points in total. Positioning of the points was also key and subjective to the operator. Proper training did result in good correlation between operators but there was always subjectivity to the placement of the layers.

    Version 10 eliminates the need for the operator to interpret the layers. Using advanced algorithms and image processing, the operator simply clicks on the process button. The software analyses the image and will place the markers; up to 360 data points per layer for the ultimate in accuracy.

    Additional Information