Film Thickness Measuring System

 

Features

  • Eliminates operator error.
  • Repeatable/consistent results from machine to machine, site to site, and operator to operator.
  • Environmentally safe, no solvent, containments, to dispose of.
  • System requires no calibration for different substrate materials.
  • System can be expanded to meet other requirements such as defect inspection.
  • Low Maintenance.
  • Quick and Accurate.
  • Optical/video equipment can be used for other purposes (i.e., substrate surface defects, paint film defects, etc.)
  • System can be used to measure thick films, up to 12 Mil (300 microns), using optional bit.
  • Can read primer & top coat film at one time.
  • Active Calibration System automatically adjusts for changes in the magnification of the MonoZoom.
  • DJH View Software with Multi point Averaging gives consistent results
  • ASTM Designation D5796
  • CE Certified

OVERVIEW

This versatile application, designed for modern systems, creates a streamlined process for measuring, documenting, and processing paint samples precisely and easily.

Operators can efficiently manage and monitor their paint inventory, ensuring peace of mind through highly accurate measurement software.

The software provides the end user with a comprehensive suite of tools at their fingertips. It enables them to average, measure, inspect, and more across many different paint samples, simplifying the process and delivering reliable results every time.

No matter the means, this software aims to deliver a tiered solution, whether you are just starting out or are a giant in the industry. Whether you need a simple verification tool or one that provides results without user intervention, we have you covered. Rest easy, knowing that you have the right tools for your specific application.

 

COLLECTION OF TOOLS

• Eliminates Operator Bias: The software seamlessly combines the right hardware with advanced image recognition capabilities to save time and eliminate errors caused by manual alignment. However, for those who prefer a manual approach and possess the necessary training and patience to ensure accuracy, a manual tool still exists and can deliver excellent results.

• Simplified Interface: Our software breaks down your sample into layers, meticulously placing digital markers and analyzing all 360 degrees of each layer to achieve the utmost accuracy. With a few simple clicks, operators can effortlessly analyze, process, and document the sample results, streamlining the entire process for maximum efficiency.

• Live Color Image: Offering the user an accurate and rapidly updating color image simplifies the alignment process and ensures easy analysis.

• Measurement Tools: Whether using our point-to-point measurements or exploring layer analysis, you can rest assured that we consistently deliver an excellent and accurate experience. Measuring has never been easier, whether you prefer freehand or automatic measurements for your paint samples.

• Calibration: We are dedicated to ensuring the best possible experience for our customers. One of the ways we achieve this is through our simplified calibration process. Whether you require different magnifications or need to adjust them during a measurement, our software will provide you with the best results. We have you covered no matter how you prefer to measure, whether in inches, millimeters, microns, mils, or if you’d like to apply a x10 factor.

• Calibration Verification: This convenient and powerful tool allows the user to verify the equipment’s calibration. The software is accurate and valid if its results are within the acceptable deviation margin of error. Any results taken with this calibration will be correct.

SPECIFICATIONS

The surface where you put your Film Thickness System should be smooth, level, and sturdy. Make sure there is enough clearance around the main components to:
• Place the sample on the borer machine and reach controls
• Place the sample on the XY stage and operate the micrometer heads
• View the monitor clearly
• Physical location measurements needed for your FTS:

Power Requirements
• Input Voltage 100‐240VAC autosensing

Operating Environment
• Room temperature 50° to 90° F (10° to 32° C).
• Relative humidity 20% to 80% with no condensation.
• A stable environment ‐ no abrupt temperature or humidity changes.
• No exposure to direct sunlight, chemicals, or excessive vibration.

To request a quote, please email sales@djh.com or fill our contact form.

OVERVIEW

This versatile application, designed for modern systems, creates a streamlined process for measuring, documenting, and processing paint samples precisely and easily.

Operators can efficiently manage and monitor their paint inventory, ensuring peace of mind through highly accurate measurement software.

The software provides the end user with a comprehensive suite of tools at their fingertips. It enables them to average, measure, inspect, and more across many different paint samples, simplifying the process and delivering reliable results every time.

No matter the means, this software aims to deliver a tiered solution, whether you are just starting out or are a giant in the industry. Whether you need a simple verification tool or one that provides results without user intervention, we have you covered. Rest easy, knowing that you have the right tools for your specific application.

 

COLLECTION OF TOOLS

• Eliminates Operator Bias: The software seamlessly combines the right hardware with advanced image recognition capabilities to save time and eliminate errors caused by manual alignment. However, for those who prefer a manual approach and possess the necessary training and patience to ensure accuracy, a manual tool still exists and can deliver excellent results.

• Simplified Interface: Our software breaks down your sample into layers, meticulously placing digital markers and analyzing all 360 degrees of each layer to achieve the utmost accuracy. With a few simple clicks, operators can effortlessly analyze, process, and document the sample results, streamlining the entire process for maximum efficiency.

• Live Color Image: Offering the user an accurate and rapidly updating color image simplifies the alignment process and ensures easy analysis.

• Measurement Tools: Whether using our point-to-point measurements or exploring layer analysis, you can rest assured that we consistently deliver an excellent and accurate experience. Measuring has never been easier, whether you prefer freehand or automatic measurements for your paint samples.

• Calibration: We are dedicated to ensuring the best possible experience for our customers. One of the ways we achieve this is through our simplified calibration process. Whether you require different magnifications or need to adjust them during a measurement, our software will provide you with the best results. We have you covered no matter how you prefer to measure, whether in inches, millimeters, microns, mils, or if you’d like to apply a x10 factor.

• Calibration Verification: This convenient and powerful tool allows the user to verify the equipment’s calibration. The software is accurate and valid if its results are within the acceptable deviation margin of error. Any results taken with this calibration will be correct.

SPECIFICATIONS

The surface where you put your Film Thickness System should be smooth, level, and sturdy. Make sure there is enough clearance around the main components to:
• Place the sample on the borer machine and reach controls
• Place the sample on the XY stage and operate the micrometer heads
• View the monitor clearly
• Physical location measurements needed for your FTS:

Power Requirements
• Input Voltage 100‐240VAC autosensing

Operating Environment
• Room temperature 50° to 90° F (10° to 32° C).
• Relative humidity 20% to 80% with no condensation.
• A stable environment ‐ no abrupt temperature or humidity changes.
• No exposure to direct sunlight, chemicals, or excessive vibration.

Film Thickness Measuring System

 

Features

  • Eliminates operator error.
  • Repeatable/consistent results from machine to machine, site to site, and operator to operator.
  • Environmentally safe, no solvent, containments, to dispose of.
  • System requires no calibration for different substrate materials.
  • System can be expanded to meet other requirements such as defect inspection.
  • Low Maintenance.
  • Quick and Accurate.
  • Optical/video equipment can be used for other purposes (i.e., substrate surface defects, paint film defects, etc.)
  • System can be used to measure thick films, up to 12 Mil (300 microns), using optional bit.
  • Can read primer & top coat film at one time.
  • Active Calibration System automatically adjusts for changes in the magnification of the MonoZoom.
  • DJH View Software with Multi point Averaging gives consistent results
  • ASTM Designation D5796
  • CE Certified